How To Machine Ceramic Material
Corning is well know for its glass products and macor is a hybrid machinable glass ceramic that can be fabricated into intricate shapes with tolerances on the order of 0 0002 in with ordinary carbide tooling.
How to machine ceramic material. To this day the company i retired from still makes the feedscrews using my technique for their inhouse assembly equipment. As a result the cut material becomes ductile and it may be removed much faster than in conventional cutting. Additionally materials like silicon carbide sic may not fit the precise definition of a ceramic material but they can still be classified as part of the ceramic family manufacturers use ceramic machining to produce a wide range of mechanical electrical and optical appliances. The origins of traditional ceramics date back more than 26 centuries.
It is these crystals which stop microscopic fractures at the tool tip from spreading through the material thus making it. The laser beam heats and softens not melts the ceramic material at the surface just prior the cutting action. For many decades eirich has offered top technologies for the preparation of raw materials and bodies in the ceramic industry centering on the basic operations of mixing and fine grinding. Macor is a corning inc.
Modern applications include both consumer and industrial products including dinnerware tile abrasives for grinding or lapping and those fanciful figurines made by hobbyists at local community centers. Choose from our selection of machinable ceramic including easy to machine glass mica ceramic ultra high temperature ceramic and more. Materials and partly due to the inadequacy of the machine tools used. Macor consists of interlocking plate like mica crystals in a glassy matrix.
Macor can be machined to make precision components but its machining characteristics are different to metals and plastics. Macor machinable glass ceramic machining information. Material processing solutions for the ceramic industry. There are significant process considerations that shops should examine carefully in order to realize performance and tool life expectations from ceramic inserts.
Many further developments in the field of ceramics and fine ceramics were made possible due to innovative solutions by eirich. If you machine ceramic make certain you are paid well for it. For the low to medium volume precision work macor is a material that even a modestly equipped shop can machine into precision ceramic parts. Ceramic materials can be divided into two major divisions traditional and advanced.
The grit from the ground ceramic material will most likely ruin the ways of the bridgeport. Here s a look at some of the ways they are used. Applying ceramic inserts is not a simple substitution of one cutting tool material for another. The advances in ceramic materials and processing technology the need to use materials that are increasingly more difficult to machine increasing competition and the rapidly rising manufacturing costs have opened.